19 Commits

Author SHA1 Message Date
069d2175d9 Convert led code to class based for multithreading 2024-03-23 15:33:51 -05:00
9b1b92e21d Re-add https:// format, needed for most devices 2024-03-21 19:48:46 -05:00
ee0f8f4250 Remove cairosvg VERSION patch 2024-03-21 19:41:46 -05:00
9c9435570b Remove cairosvg as it doesn't have pip-only lib. Use png instead. 2024-03-21 19:39:43 -05:00
1bf10f7349 Update label generator to include belden logo, use QR code, URL matching 2024-03-21 18:57:59 -05:00
3c8d6c7ad3 Remove debug print 2024-03-20 16:31:29 -05:00
cbe7225fc9 Fix bug with part name in query_search 2024-03-20 16:27:43 -05:00
44efc4006e Correct flip rz orientation 2024-03-19 17:48:32 -05:00
218303e92b Try different moves 2024-03-17 22:01:34 -05:00
e5d3f87b5c Go to home position first 2024-03-17 20:49:39 -05:00
2ab1d0dbb3 Add flip around mode to fit edge slots 2024-03-17 20:48:26 -05:00
1338c3f440 Added tool z rotation for angled gripper 2024-03-17 20:07:25 -05:00
83b077b4df Make limb lengths and offsets global 2024-03-17 19:59:17 -05:00
f16242f5be Re-merge calculate_theta into get_joints_from_xyz_rel 2024-03-17 19:53:49 -05:00
2f28a01b7c Add basic kinematics for gripper angle 2024-03-17 19:50:04 -05:00
fb85a56d47 Use movejs to go to all cable positions 2024-03-17 16:21:57 -05:00
bec0c63763 Fix ur5_control bugs, fully working IK!! Thanks Nadeem 2024-03-17 16:13:53 -05:00
4ae30b82a0 Cleaned up notebook 2024-03-17 15:43:06 -05:00
4bc3e30116 Fixed edge cases when calculating base angle 2024-03-17 01:01:39 -05:00
17 changed files with 1082 additions and 904 deletions

2
.gitignore vendored
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@ -15,7 +15,7 @@ output.mp4
# log files
output.log
# images
*.png
map*.png
# Built app
build
# Generated label images

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@ -0,0 +1,41 @@
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viewBox="0 0 446.6 151.4" style="enable-background:new 0 0 446.6 151.4;" xml:space="preserve">
<style type="text/css">
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@ -70,6 +70,8 @@ def query_search(partnum, source):
if idx < 0:
fprint("Could not find part in API: " + partnum)
return False
name = a["results"][idx]["title"]
#fprint("Search result found: result " + str(idx) + ", for ID " + name)
#urlname = a["results"][0]["raw"]["catalogitemurlname"]
img = a["results"][idx]["raw"]["catalogitemimageurl"]
@ -279,6 +281,7 @@ def get_multi(partnums, delay=0.25, dir="cables/", cache=True):
return out
def run_search(partnum):
partnum = partnum.replace("%20", " ") # undo URL encoding
oldpartnum = partnum
if dstype == "Alphawire":
# For alphawire, sanitize the part number for only the final result check, because their API is very wierd
@ -405,6 +408,7 @@ if __name__ == "__main__":
# ]
partnums = [
# Actual cables in Jukebox
"AW86104CY",
"AW3050",
"AW6714",
@ -437,7 +441,7 @@ if __name__ == "__main__":
# Some ones I picked, including some invalid ones
"BL10GXS12",
"BLRST 5L-RKT 5L-949",
"BLRST%205L-RKT%205L-949",
"BL10GXS13",
"BL10GXW12",
"BL10GXW13",
@ -448,13 +452,18 @@ if __name__ == "__main__":
"BLFISD012R9",
"BLFDSD012A9",
"BLFSSL024NG",
"BLFISX006W0",
"BLFISX00103",
"BLC6D1100007"
"BLFISX006W0", # datasheet only
"BLFISX00103", # invalid
"BLC6D1100007" # invalid
]
print(query_search("74002", "Belden"))
#get_multi(partnums, 0.25)
#print(query_search("TT-SLG-024-HTNN", "Belden"))
from label_generator import gen_label
gen_label("BLTF-SD9-006-RI5")
gen_label("BLRA500P")
gen_label("AWFIT-221-1_4")
gen_label("BLRST 5L-RKT 5L-949")
get_multi(partnums, 0.25)
#query_search("10GXS13", "Belden")

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@ -1 +0,0 @@
<html> <head> <title>RGB Controller Configuration</title> <style> body { background-color: #cccccc; font-family: Arial, Helvetica, Sans-Serif; Color: #000088; } </style> </head> <body> <h1>RGB Controller Configuration</h1><br> <h2>Set IP address</h2> Needs reboot to apply<br> Set to 0.0.0.0 for DHCP <form method="post" enctype="application/x-www-form-urlencoded" action="/postform/"> <input type="text" name="ipa" value="0" size="3">. <input type="text" name="ipb" value="0" size="3">. <input type="text" name="ipc" value="0" size="3">. <input type="text" name="ipd" value="0" size="3"> <input type="submit" value="Set"> </form><br> <h2>Set Hostname</h2> Needs reboot to apply<br> Max 64 characters <form method="post" enctype="application/x-www-form-urlencoded" action="/postform/"> <input type="text" name="hostname" value="RGBController" size="20"> <input type="submit" value="Set"> </form><br> <h2>DMX512 Start Universe</h2> Applies immediately<br> Between (inclusive) 1-65000 <form method="post" enctype="application/x-www-form-urlencoded" action="/postform/"> <input type="text" name="universe" value="1" size="5"> <input type="submit" value="Set"> </form><br> <form method="post" enctype="application/x-www-form-urlencoded" action="/postform/"> <input type="submit" name="reboot" value="Reboot"> </form><br> </body></html>

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@ -61,9 +61,15 @@ def input_cable():
imgstr = "BL"
elif output[1] == "Alphawire":
imgstr = "AW"
img = generate_code(imgstr + output[0])
os.makedirs("labels", exist_ok=True)
img.save("labels/" + imgstr + output[0] + ".png")
gen_label(imgstr + output[0])
#img = generate_code(imgstr + output[0])
#os.makedirs("labels", exist_ok=True)
#img.save("labels/" + imgstr + output[0] + ".png")
def gen_label(partnum, path="labels"):
img = generate_code(partnum)
os.makedirs(path, exist_ok=True)
img.save(path + "/" + partnum + ".png")
def delete_folder(path):
# Check if the path is a directory

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@ -3,8 +3,13 @@ from util import fprint
from PIL import Image
from PIL import ImageDraw
from PIL import ImageFont
#import cv2
import numpy as np
from util import find_data_file
import segno
import io
#import cairosvg
#import math
@ -134,7 +139,8 @@ for charset in (CODE128A, CODE128B):
def generate_code(data, show=False, check=False):
img = code128_image(data)
#img = code128_image(data)
img = qr_image(data)
if show:
img.show()
#img.show()
@ -198,6 +204,7 @@ def code128_format(data):
return codes
def code128_image(data, height=100, thickness=3, quiet_zone=False):
partnum = data
if not data[-1] == CODE128B['Stop']:
data = code128_format(data)
@ -227,12 +234,86 @@ def code128_image(data, height=100, thickness=3, quiet_zone=False):
#draw.arc(((width - width/5, width - width/5), (width*9 + width/5, width*9 + width/5)),0,360,fill='blue', width = int(width/8))
draw.arc(((width+int(width / 1.4), width+int(width / 1.4)), (width*9-int(width / 1.4), width*9-int(width / 1.4))),0,360,fill='blue', width = int(width/8))
font_path = find_data_file("OCRAEXT.TTF")
font_size = width/2
font = ImageFont.truetype(font_path, font_size)
text_width = font.getlength(partnum)
while text_width > width*4:
font_size -= 1
font = ImageFont.truetype(font_path, font_size)
text_width = font.getlength(partnum)
txtx = (int(width * 10) - text_width) / 2
txty = (int(width * 10)) / 2 + width / 2
draw.text((txtx,txty),partnum, "black", font)
return img
def qr_image(data, width=600):
partnum = data
# Monochrome Image
img = Image.new('RGB', (int(width * 10), int(width * 10)), 'white')
draw = ImageDraw.Draw(img)
#svg_path = find_data_file("belden-logo.svg")
#with open(svg_path, 'rb') as svg_file:
# png_image = cairosvg.svg2png(file_obj=svg_file,dpi=width*30, scale=30, background_color="white")
#with open("output.png", 'wb') as file:
# file.write(png_image)
png_image_io = "belden-logo-superhires.png"
png_image_pillow = Image.open(png_image_io)
png_width, png_height = png_image_pillow.size
png_image_pillow = png_image_pillow.resize((int(width*5.2), int(width*5.2/png_width*png_height)))
png_width, png_height = png_image_pillow.size
# paste belden logo first because it has a big border that would cover stuff up
img.paste(png_image_pillow, (int(width*5-png_width/2), int(width*4.25 - png_height/2)))
# draw circle border
#draw.arc(((width - width/5, width - width/5), (width*9 + width/5, width*9 + width/5)),0,360,fill='blue', width = int(width/8))
draw.arc(((width+int(width / 1.4), width+int(width / 1.4)), (width*9-int(width / 1.4), width*9-int(width / 1.4))),0,360,fill=(0, 73,144), width = int(width/8))
font_path = find_data_file("GothamCond-Medium.otf")
font_size = width/2
font = ImageFont.truetype(font_path, font_size)
text_width = font.getlength(partnum[2:])
# shrink font dynamically if it's too long of a name
while text_width > width*4:
font_size -= 1
font = ImageFont.truetype(font_path, font_size)
text_width = font.getlength(partnum[2:])
txtx = (int(width * 10) - text_width) / 2
txty = (int(width * 10)) / 2
# draw part number text
draw.text((txtx,txty),partnum[2:], "black", font)
# Draw QR code
partnum = partnum.replace(" ", "%20")
qrcode = segno.make('HTTPS://BLDN.APP/' + partnum,micro=False,boost_error=False,error="L",mask=3)
out = io.BytesIO()
qrx, _ = qrcode.symbol_size(1,0)
qrcode.save(out, scale=width*2/qrx, kind="PNG", border=0)
qrimg = Image.open(out)
img.paste(qrimg, box=(int(width*4),int(width*5.75)))
return img
if __name__ == "__main__":
#print(generate_code("BL10GXS13"))
#print(generate_code("BL10GXgd35j35S13"))
#print(generate_code("BL10GX54hS13"))
print(generate_code("BL10Gj34qXS13", False, False))
#print(generate_code("BL10Gj34qXS13", False, False))
#print(generate_code("BL104w5545dp7bfwp43643534/4563G-XS13"))
#adjust_image(cv2.imread('test_skew.jpg'))
#adjust_image(cv2.imread('test_skew.jpg'))
path = "labels"
img = generate_code("BL10GXS13")
import os
os.makedirs(path, exist_ok=True)
img.save(path + "/" + "BL10GXS13" + ".png")

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@ -19,7 +19,7 @@ pandas
pyarrow
ghostscript
pyzbar
segno
# Development
matplotlib

12
run.py
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@ -17,7 +17,7 @@ import signal
import socket
from flask import Flask, render_template, request
import requests
import led_control
from led_control import LEDSystem
import server
import asyncio
import json
@ -36,7 +36,7 @@ killme = None
#pool = None
serverproc = None
camera = None
ledsys = None
to_server_queue = Queue()
from_server_queue = Queue()
@ -47,6 +47,8 @@ def arm_start_callback(res):
def led_start_callback(res):
global led_ready
led_ready = True
global ledsys
ledsys = res
def camera_start_callback(res):
global camera_ready
@ -233,11 +235,13 @@ def setup_server(pool):
global camera
pool.apply_async(ur5_control.init, (config["arm"]["ip"],), callback=arm_start_callback)
pool.apply_async(led_control.init, callback=led_start_callback)
global ledsys
ledsys = LEDSystem()
pool.apply_async(ledsys.init, callback=led_start_callback)
#pool.apply_async(sensor_control.init, callback=sensor_start_callback)
serverproc = Process(target=start_server_socket)
serverproc.start()
if led_ready is False:
fprint("waiting for " + "LED controller initialization" + " to complete...", sendqueue=to_server_queue)
while led_ready is False:

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@ -10,7 +10,7 @@ import opcode
import os
import distutils
#distutils_path = os.path.join(os.path.dirname(opcode.__file__), 'distutils')
build_exe_options = {"include_msvcr": True, "packages": ["camelot", "setuptools"], "optimize": 0, "silent": True, "include_files": ["gs10030w64.exe"], "excludes": ["scipy", "torch"]}
build_exe_options = {"include_msvcr": True, "packages": ["camelot", "setuptools", "segno"], "optimize": 0, "silent": True, "include_files": ["gs10030w64.exe", "GothamCond-Medium.otf", "belden-logo-superhires.png"], "excludes": ["scipy", "torch"]}
# base="Win32GUI" should be used only for Windows GUI app
base = "console"

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@ -14,7 +14,8 @@ from util import fprint
rob = None
offset_x, offset_y, offset_z = (0, 0, 0.14) # Tool offset
limb_base, limb1, limb2, limb3, limb_wrist = (0.105, .425, .39225, .1, .0997) # Limb lengths
def init(ip):
global rob
@ -190,6 +191,11 @@ def move_to_polar(start_pos, end_pos):
return rx_intermediate
def degtorad(angle):
return angle/180.0 * math.pi
def radtodeg(angle):
return angle*180.0 / math.pi
def move_to_home():
global rob
@ -217,11 +223,13 @@ def normalize_degree(theta):
return normalized_theta
def get_joints_from_xyz_rel(x, y, z, rx=0, ry=-math.pi/2, rz=0, initial_guess = (math.pi/2, math.pi/2, 0)):
def get_joints_from_xyz_rel(x, y, z, rx=0, ry=-math.pi/2, rz=0, initial_guess = (math.pi/2, math.pi/2, 0), l3offset=0):
# Get limbs and offsets
offset_x, offset_y, offset_z = (0, 0, 0.14) # Tool offset
l_bs, l1, l2, l3, l_wt = (0.1333, .425, .39225, .1267, .0997) # Limb lengths
#l3=0.15
l_bs, l1, l2, l3, l_wt = (limb_base, limb1, limb2, limb3, limb_wrist) # Limb lengths
l3 += l3offset # add wrist offset, used for gripper angle calculations
# Calculate base angle and r relative to shoulder joint
def calculate_theta(x, y, a):
@ -234,23 +242,20 @@ def get_joints_from_xyz_rel(x, y, z, rx=0, ry=-math.pi/2, rz=0, initial_guess =
# Critical section (x=a, or x=-a). Infinite slope
# Return 0 or 180 depending on sign
return math.atan2(y, 0)
# Calculate tangent line y = mx + b
m = (x*y - math.sqrt(x*x*y*y-(x*x-a*a)*(y*y-a*a)))/(x*x-a*a)
b = flip * a * math.sqrt(1+m*m)
# Calculate equivalent tangent point on circle
cx = (-flip*m*b)/(1+m*m)
cy = m*cx + flip*b
# Calculate base angle, make angle negative if flip=1
theta = math.atan2(cy, cx) + (-math.pi if flip==1 else 0)
return theta
base_theta = calculate_theta(x, y, l_bs)
cx, cy = l_bs*math.cos(base_theta), l_bs*math.sin(l_bs)
r = math.sqrt((x-cx)**2 + (y-cy)**2)
cx, cy = l_bs*math.cos(base_theta), l_bs*math.sin(base_theta)
r = math.sqrt((x+offset_x+cx)**2 + (y+offset_y+cy)**2)
# Formulas to find out joint positions for (r, z)
@ -264,21 +269,60 @@ def get_joints_from_xyz_rel(x, y, z, rx=0, ry=-math.pi/2, rz=0, initial_guess =
# Normalize angles
base, shoulder, elbow, wrist1 = [normalize_degree(deg) for deg in [base_theta, *fsolve(inv_kin_r_z, initial_guess)]]
wrist1 += rx
# Return result
return base, shoulder, elbow, wrist1, ry, rz
def get_joints_from_xyz_abs(x, y, z, rx=0, ry=-math.pi/2, rz=math.pi/2):
joints = get_joints_from_xyz_rel(x, y, z, rx, ry, rz)
def get_joints_from_xyz_abs(x, y, z, rx=0, ry=-math.pi/2, rz=math.pi/2, l3offset=0):
joints = get_joints_from_xyz_rel(x, y, z, rx, ry, rz, l3offset=l3offset)
# Joint offsets
# Base, Shoulder, Elbow, Wrist
inverse = [1, -1, 1, 1, 1, 1]
offsets = [-math.pi/2, 0, 0, -math.pi/2, 0, 0]
if radtodeg(joints[1]) > 137:
print("CRASH! Shoulder at", joints[1] * 180/math.pi)
#else:
#print("Shoulder at", joints[1] * 180/math.pi)
# Return adjusted joint positions
return [o+j*i for j, o, i in zip(joints, offsets, inverse)]
# gripper angle: from vertical
# gripper length: from joint to start of grip
# to flip, you can use flip=True or make gripper angle negative
def offset_gripper_angle(x, y, z, gripperangle=35, gripperlength=0.20+0.018, flip=False):
if gripperangle < 0:
rz = - math.pi / 2
else:
rz = math.pi / 2
if flip:
gripperangle = -degtorad(gripperangle)
grippery = gripperlength - math.cos(gripperangle) * gripperlength
grippery += math.sin(gripperangle) * limb3
gripperx = math.sin(gripperangle) * gripperlength + limb3 * 2
gripperx -= (1-math.cos(gripperangle)) * limb3
rz = math.pi / 2
# flip the whole wrist
return get_joints_from_xyz_abs(x, y, z-grippery, rx=gripperangle + degtorad(180), l3offset=-gripperx, ry=math.pi/2, rz=rz)
else:
gripperangle = degtorad(gripperangle)
grippery = gripperlength - math.cos(gripperangle) * gripperlength
grippery -= math.sin(gripperangle) * limb3
gripperx = math.sin(gripperangle) * gripperlength
gripperx += (1-math.cos(gripperangle)) * limb3
return get_joints_from_xyz_abs(x, y, z-grippery, rx=gripperangle, l3offset=-gripperx, rz=rz)
def goto_holder_index(idx, z=0.05, gripperangle=35, flip=False):
joint = config["position_map"][idx]
print("Going to cable holder index", joint["index"], "at position", joint["pos"])
angles = offset_gripper_angle(joint["pos"][1]/1000, joint["pos"][0]/1000, z, gripperangle=gripperangle, flip=flip)
#rob.movej(angles, acc=2, vel=2)
return angles
#angles = get_joints_from_xyz_abs(joint["pos"][1]/1000, joint["pos"][0]/1000, 0.05, )
if __name__ == "__main__":
#rob.movej((0, 0, 0, 0, 0, 0), 0.1, 0.2)
@ -321,9 +365,76 @@ if __name__ == "__main__":
angles = get_joints_from_xyz_abs(-0.7, 0, 0)
rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(-0.2, 0, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(-0.2, -0.2, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(0, -0.6, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(0, -0.5, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(0, -0.4, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(0, -0.3, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(0, -0.2, 0)
# rob.movej(angles, acc=2, vel=2)
# angles = get_joints_from_xyz_abs(0, -0.13, 0)
# rob.movej(angles, acc=2, vel=2)
config = None
joints = []
for i in np.linspace(-0.2, -0.7, 50):
joints.append(get_joints_from_xyz_abs(i, 0, 0))
#rob.movejs(joints, acc=2, vel=2)
import yaml
with open('config.yml', 'r') as fileread:
#global config
config = yaml.safe_load(fileread)
#rob.movej(goto_holder_index(24, 0.2, 0), acc=2, vel=2)
#joints = []
#for i in np.linspace(0, 340, 340):
# joints.append(goto_holder_index(24, 0.5, i))
#rob.movejs(joints, acc=1, vel=3)
angle = 30
rob.movej(goto_holder_index(26, 0.1, angle), acc=2, vel=2)
time.sleep(1)
rob.movej(goto_holder_index(25, 0.1, angle), acc=2, vel=2)
time.sleep(1)
rob.movej(goto_holder_index(24, 0.1, angle, flip=True), acc=2, vel=2)
#rob.movej(goto_holder_index(32, 0.2, angle), acc=2, vel=2)
#rob.movej(goto_holder_index(38, 0.2, angle), acc=2, vel=2)
#rob.movej(goto_holder_index(25, 0.1, angle, flip=True), acc=2, vel=2)
#rob.movej(goto_holder_index(25, 0.2, angle, flip=True), acc=2, vel=2)
#rob.movej(goto_holder_index(24, 0.1, angle, flip=True), acc=2, vel=2)
#time.sleep(1)
#rob.movej(goto_holder_index(25, 0.1, angle, flip=True), acc=2, vel=2)
#rob.movej(goto_holder_index(49, 0.1, angle), acc=2, vel=2)
#rob.movej(goto_holder_index(49, 0.1, angle, flip=True), acc=2, vel=2)
# rob.movej(goto_holder_index(50, 0.1, angle, flip=True), acc=2, vel=2)
# rob.movej(goto_holder_index(51, 0.1, angle, flip=True), acc=2, vel=2)
# rob.movej(goto_holder_index(52, 0.1, angle, flip=True), acc=2, vel=2)
# rob.movej(goto_holder_index(53, 0.1, angle, flip=True), acc=2, vel=2)
#time.sleep(2)
#rob.movej(goto_holder_index(24, 0.15, 35, flip=True), acc=2, vel=2)
#time.sleep(10)
# time.sleep(4)
# goto_holder_index(26, 0.1, 20)
# time.sleep(4)
# goto_holder_index(26, 0.1, 30)
# time.sleep(4)
# goto_holder_index(26, 0.1, 40)
# for joint in config["position_map"]:
#joint = config["position_map"][26]
#print("Going to cable holder index", joint["index"], "at position", joint["pos"])
#angles = get_joints_from_xyz_abs(joint["pos"][1]/1000, joint["pos"][0]/1000, 0.05, )# rx=math.pi / 5)
#joints.append(angles)
#rob.movej(angles, acc=2, vel=2)
#time.sleep(10)
#rob.movejs(joints, acc=2, vel=2)
# joints = []
# for i in np.linspace(-0.3, -0.7, 50):
# joints.append(get_joints_from_xyz_abs(i, 0, 0))